Galvanized Metal Double Layer Roofing Sheet Roll Forming Machine / Roll Former Machinery

Double Layer Roofing Sheet Roll Forming Machine/Double Layer Roof Tile Roller Former Machinery

 

Composition of machine:

1. 5 ton manual decoiler

2. Feeding→pre-cutting→forming station→Post cutting system
3. Manual out table
4. Hydraulic station
5. Control desk
6. Spare part list

 

Profile, layout & production flow:

Material of the profile: Q195, Q235, GI or color steel
Thickness range: 0.4-0.6mm
Coil width: 1200mm
Height: 25±1,effective width: 1100±6mm
Finished product length: from 500 mm to (at least) 12’000 mm

 

Layout of machine(only for reference, the exactly one will be send to customer in 20 days after confirmed order)
Working direction base on customer request:

The production flow of equipment:

Manual decoiler→ Feeding→roll forming→pressing→post cutting →out table

1: 5T manual decoiler
Dimensions	1700mm*1000mm*800mm
Width of feeding	1000mm or according to input width
Capability	5 Ton
Inter diameter	480mm-570mm
Mode of expand &fight	inner expand &fight by manual
Way of feeding	manual
Color	Blue (or base on customer request)
Quantity	1

 

2: Feeding→roll forming
Adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattener.
Feeding type	adjustable
Feeding width	1000mm or as input width
Entrance and guide roller	material is SAE1045, HRC48-52° surface with chrome
Quantity	1

3.Forming Section
Material of the profile	Q195, Q235, GI or color steel
Thickness range	0.4-0.6mm
Main motor power	5.5kw, AC motor, motor inside of main machine (Brand: Guomao of China)
Machine Voltage, Frequency, Phase	380 V, 50 Hz, 3Phase
Roll station	about 11 stations (according the final design)
Roller material	ASTM1045 chrome plated surface with chrome, CNC,
Shaft diameter	￠70mm material: SAE1045 with quenching and tempering
Machine roll forming speed	2-4m/min
Transmission	by chain, one inch
Roll former has leveling bolts in the base for adjust the leveling
Machine base frame adopt H beam welding steel
In the main roll forming machine have 2 buttons for urgency stop if happen any malfunction.
Machine adopt metal wall as station
To avoid accidents, all of drive part adopt protect cover
Color of machine	Blue and yellow (or base on customer request)
Quantity	1

4.Post cutting system
Cutting after forming	Cut the sheet after roll forming to required length
Hydraulic drive uses the same hydraulic unit with pressing system
Material of blade	Cr12, 58-62 HRC hardness
Cutting power by hydraulic, 4.0KW
Working pressure	12Mpa adjustable
Tolerance of length	+/- 1.5mm for each piece end product
Quantity	1

 

5: Output table:
Frame	welding by tube
Size	about 1.0m long*1.0mwide*0.9m high
One out table with some support roller
Supporter roller	ASTM 1045 with chrome
Diameter of rollers	55mm
Color	Blue
Quantity	2units

 

6: Hydraulic station
Hydraulic power	4.0kw
Working pressure	12Mpa adjustable
Solenoid valve	2 groups (1 for pressing and 1 for post cutting)
Hydraulic oil	46# hydraulic oil
Color	Blue (or base on customer request)
Quantity	1

7: Control Computer
Programmable setting of profile length and quantity.
Automatic stopping of the equipment after completion of the cutting programme will be provided.
Operating system language	English and Chinese
Voltage, Frequency, Phase	380 V, 50 Hz, 3Phase
Computer used to control length & quantity	Machine will automatically cut to length and stop when required quantity is achieved
Length inaccuracy can be amended easily.
Control panel	Button-type switch and touch screen
Unit of length	millimeter (switched on the control panel)
PLC brand	Omron Brand
Frequency converter brand	Taida Brand
Touch screen	English Language
Color	gray,orange,or white
Quantity	1

Characteristics of double - layer press tile machine

- double - layer press tile machine production of color steel tile appearance of beautiful, even paint patterns, high strength, durable.

- double - layer press tile machine components include feed into the platform, the pressure machine, computer control systems, hydraulic pumping station system, automatic molding after the cutting system.

- In order to meet the needs of our customers, the newly developed double - layer press tile machine can combine the two models perfectly, with reasonable structure, beautiful appearance, saving floor space, simple operation and suitable for customers with small construction area.

- Like the 840-900 double-layer pressure tile machine production roof, wall panel color steel tile press machine basic parameters: Dimensions: 63000 * 1200 * 1500mm, forming pass: 11, the machine weight: 3.9 tons, production Mode: Automatic length production, just one person can guarantee the production operation of the entire double - layer press tile machineof normal operation, production size: production size control in the 0.3-0.8mm or less, of course, can also customize the thick steel plate rolling equipment.123

- double - layer press tile machine is the metal plate of color steel plate by a number of pre-arranged roller roll cold rolling production of color steel tile pressure-type machine, which produces the use of color steel tile board is to build all kinds of plants, activities Room and so on the roof or the wall metal decoration tile, the popular spot stresses, is constructs the steel structure housing construction.

- General color steel tile machine table has the following major components, the first part is: color steel volume on the rack or hydraulic decoiler, ordinary color steel volume on the rack is manually single cantilever rack, is With the rotation of the machine roller driven on the rack on the color steel coil to achieve feeding, for 5 tons of the following coil, hydraulic decoiler is suitable for large tonnage coil feeding, is the use of hydraulic automatic Material program, you can set the feeding speed of open-book machine and press the rolling speed of the same machine in order to achieve the purpose of uniform feeding. The second part is the feed table, that is, there is a feed plate into the board, you can support the weight of the coil to help press the tile machine feed more smoothly. The third part is the pressure of the host, is rolling the color plate, the color plate rolling into our pre-set plate size specifications shape. The fourth part is part of the hydraulic pump station, control the production and shearing of tile machine. The fifth part is the cut part, according to the computer to set a good length, reach a certain length after the automatic plate. The sixth part is the computer control system part, the entire machine can automatically the good movement, relies on this computer control system in the programming procedure to control.